The UCC-100Z is a professional-grade torsion controller under the UCC Series, recognized for precision torque management solutions in industrial assembly. As a core component of torque control systems, it is specifically designed to pair with compatible torque tools (e.g., UBX-AF Series battery-powered oil pulse wrenches) to achieve high-precision fastening parameter management, real-time torque monitoring, and data traceability. Targeted at industries with strict fastening requirements (such as automotive, electronics, and heavy machinery), it addresses pain points like inconsistent manual fastening, difficulty in parameter adjustment, and lack of operation records, significantly improving the accuracy, efficiency, and compliance of bolt fastening processes.

The UCC-100Z is positioned as a "mid-range intelligent torsion controller" for small-to-medium torque fastening scenarios (typically matching tools with torque ranges of 10–900 N·m). Its core value lies in bridging the gap between torque tools and intelligent assembly systems, with key basic features including:

• Space Efficiency: Saves workshop space and enables flexible placement near assembly workstations.
• Display & Operation: Equipped with a 3.5-inch high-contrast LCD screen and tactile membrane buttons, it supports clear visualization of parameters (torque value, fastening count, tool status) and one-click adjustment – even for operators wearing work gloves.
• Tool Compatibility: Primarily paired with battery-powered torque tools (e.g., UBX-AF900Z, UBX-AF500Z) via three connection modes: manual pairing (via physical button), software pairing (dedicated tool management software), and wireless pairing (Bluetooth 4.2). It can store parameters for up to 10 different tools, enabling quick switching for multi-station assembly.

(1) Precision Torque Management & Fastening Optimization

• Multi-Mode Torque Control: Supports "direct torque control" (sets target torque value, e.g., 50 N·m) and "stepwise fastening" (e.g., first pre-tighten to 20 N·m, then final tighten to 50 N·m) – the latter reduces bolt deformation caused by sudden high torque, improving fastening accuracy to ±2% of full scale.
• Parameter Lock & Anti-Misoperation: All torque parameters can be password-protected (3 levels of authority: operator, technician, administrator). This prevents unauthorized modification of critical parameters, avoiding product defects.
• Real-Time Status Feedback: During fastening, it synchronously receives torque data from the paired tool and provides visual/audio alerts for abnormal conditions:
  • Red light + beep: Torque exceeds upper limit (over-tightening) or tool error (low battery).
  • Yellow light: Torque is within the warning range (close to upper/lower limit).
  • Green light: Fastening meets standard.

(2) Data Traceability & Workshop Management

• Data Logging & Export: Automatically records fastening data (torque value, timestamp, tool ID, operator ID) for up to 10,000 cycles. Data can be exported via USB (compatible with Excel/CSV format) or uploaded to the MES (Manufacturing Execution System) integration software – critical for industries requiring compliance to trace individual fastening records.
• Fastening Count & Batch Management: Supports "batch count setting" (e.g., set to 500 fastenings per batch). When the count is reached, the controller locks the tool and sends a reminder to replace consumables (e.g., tool bits) or perform maintenance.

(3) Durability & Workplace Adaptability

• Industrial-Grade Reliability: Adopts IP54 dustproof and waterproof design, withstanding oil mist, dust, and occasional splashes in automotive workshops or heavy machinery factories. The case uses flame-retardant ABS material, meeting IEC 61010 safety standards.
• Low Power Consumption: Powered by AC 100–240V (wide voltage range, suitable for global workshops) or optional DC 12V (for mobile workstations). Standby power consumption is ≤5W, reducing energy costs for 24/7 operation.

The UCC-100Z is widely used in industries where torque precision and data traceability are non-negotiable:

• Automotive Assembly: Fastening of critical components (e.g., engine bolts, brake calipers) – ensures each bolt meets OEM standards, avoiding safety hazards caused by over-tightening or under-tightening.
• Electronics Manufacturing: Fastening of precision parts (e.g., smartphone frame bolts, server chassis screws) via stepwise fastening methods.

UCC Series UCC-100Z Torsion Controller

Delivery information typically includes delivery times, shipping methods, packaging, etc., which may vary depending on the seller and the location of purchase.

Access official specifications sheet and manual files below: